Why choose STAL for Rotational Moulding ?

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Design, Tooling, Servicing and Repairs

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Trusted Partner to the UK's Largest Rotational Moulders

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Offering Consistency, Durability and Flexibility

In 2019, we acquired Light Patterns and Tooling Ltd, a company specialising in aluminium tooling and finishing fixtures for the rotational moulding industry and all types of pattern making for the foundry industry.

Our proven track record in rotational moulding services

For more than twenty years, the business has provided design, manufacture, service & repair, that is considered second to none in the UK. Its repair service has proved a more competitive alternative to having tools repaired or modified by the original manufacturer, many of which are increasingly based outside the UK.

Our fully skilled, time-served team of pattern makers and engineers have a wealth of knowledge and experience of working in metal, resins and wood. This makes our team a great fit for your next development.

We have the facilities to accommodate work of varying sizes.

How business can benefit from rotational moulding

Rotational moulding is a process that uses heat and a revolving mould to produce hollow, one-piece plastic parts that are robust and cost effective.

It is popular across many different industries, including the automotive, agricultural, furniture, leisure, and packaging industries. This is an appealing process for a number of reasons:

  • Low operational cost.
  • Consistent wall thickness.
  • It uses recyclable material that helps reduce environmental impact.
  • Lightweight material.
  • Highly durable one-piece product.
  • Can easily incorporate your design element of choice, whether that be logos, recesses, spouts or bosses.

Some of STAL’s rotational moulding projects…

Industrial swimsuit dryer

Rotational moulding tool to effectively remove excess water from wet swimwear at an efficient rate.

Stone trough moulding tool

We were approached by our customer to produce a life-like stone-effect trough, made by plastic.

Rotational moulding tool for a hand sanitiser dispenser stand

We worked at pace to deliver this tool to meet the demands of the pandemic. The stand has been put to use in hospitals, supermarkets, workplaces, and visitor attractions.

Rotational moulding tool for a recyclable plastic pallet

This tool was made to help our customer recycle their waste material, and measured larger than one square metre!

Rotational Moulding

Unshakeable Commitment to Quality

A Wealth of Experience & Expertise

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Honest, Reliable, & Personable Service

Tried and tested skills in pattern, tool and model making

"STAL have been our tooling provider for some years now for all our tooling engineering needs. Their technical knowledge and advice help us decide what we really need, instead of what we think we need."

Managing Director, Rotational Mouldings Manufacturer, Nottinghamshire

"With STAL, we have developed an extremely strong relationship based on mutual respect and trust which is so important and very difficult to replace."

Sales and Technical Director, Mouldings Manufacturer, West Yorkshire

“For several years now, STAL have been our ‘go to’ for our CNC and traditional pattern making requirements. We know Stephen and the team always deliver on time. They’re competitive on price. Their quality is never in question. Simple as!”

Managing Director, Leading Iron Founders, Nottinghamshire