No two projects are ever the same at STAL

There is no handbook or process on best approach, which material to use, or indeed when and how to blend traditional methods and state-of-the-art technology. We simply rely on our tried and tested skills and experience. In listening to the needs of our customers and their design or manufacturing intent. In being attuned to the materials with which we work. In keeping pace with changes in our industry. 

We have the capability to machine various types of materials including, PU Model and Epoxy tooling boards, rigid foam, wood, laminates, metal, plastics and carbon fibre, for the manufacture of complex components.

Customers across the Marine, Aerospace, Engineering, Medical, Defence, Consumer, Arts, and many other industries, rely on STAL to choose the most appropriate manufacturing process for their project.

Manufacturing processes we deploy in pattern, tool and model making:

CNC Machining

How we make light work of 3 axis and 5 axis machining of a variety of materials including advanced composites through our custom CNC machining capabilities. This is coupled with our expertise in choosing the right combination of tooling and by employing the most appropriate and efficient machining strategy.

Mould & Tool Making

From high-detail CAD drawings to physical parts, time-served experience counts in mould and tool making.

Model Making

From miniature and desk-top to full-scale and over-sized working models and prototypes.

Pattern Making

Pattern equipment in many forms and in many materials. How quality and craftsmanship drive what we do.

Jig & Fixture Manufacture

How investing in jigs, fixtures and assembly tools improves component quality reduces waste, and accelerates production.